What Is a Vapour Recovery Unit and How Does It Work?
In industries where volatile organic compounds (VOCs) and hydrocarbon vapors are common, managing emissions is both an environmental and regulatory necessity. This is where the Vapour Recovery Unit (VRU) plays a critical role. But what exactly is a VRU, and how does it work?
Let’s dive into how vapour recovery units function, where they’re used, and why they’re so essential in oil, gas, and fuel-handling operations.
What Is a Vapour Recovery Unit?
A Vapour Recovery Unit (VRU) is a system designed to capture and recover vapors of fuel or hydrocarbons that would otherwise be released into the atmosphere. These vapors, if uncontrolled, contribute to air pollution and product loss.
VRUs are commonly used in:
- Oil and gas facilities
- Petroleum storage tanks
- Fuel terminals and truck loading stations
How Does a Vapour Recovery Unit Work?
The operation of a VRU typically involves four main steps:
- Vapor Collection
Vapors are collected from storage tanks, pipelines, or equipment where hydrocarbons are stored or transferred. As temperatures rise or pressures fluctuate, vapors are released, and the VRU captures them. - Compression
The collected vapors are compressed using a gas compressor to increase their pressure. This helps in condensing the vapors into a recoverable state. - Cooling and Condensation
The pressurized vapor stream is cooled usually by a heat exchanger system allowing hydrocarbons to condense into liquid form. - Separation and Recovery
Condensed liquids are separated from non-condensable gases. The recovered hydrocarbons are returned to the product storage system, while non-condensable gases may be flared or treated.
Why Is Vapour Recovery Important?
- ✅ Reduces Emissions: Prevents the release of harmful VOCs and greenhouse gases.
- ✅ Saves Product: Converts vapors back into usable liquid fuel, minimizing product loss.
- ✅ Regulatory Compliance: Meets environmental standards from agencies like the EPA (U.S. Environmental Protection Agency).
- ✅ Improves Safety: Reduces vapor concentration, lowering fire and explosion risk.
Types of Vapour Recovery Units
- Mechanical VRUs – Use compressors, condensers, and separators
- Carbon Bed VRUs – Use activated carbon to absorb vapors and regenerate using heat or vacuum
- Membrane Separation VRUs – Use selective membranes to separate hydrocarbons from gas streams
Where Are VRUs Installed?
- Crude oil storage tanks
- Gasoline terminals
- Truck and railcar loading/unloading facilities
- Natural gas processing systems
Final Thoughts on How Vapour Recovery Units Work
Understanding how a vapour recovery unit works is essential for industries aiming to balance operational efficiency with environmental responsibility. Whether you manage a fuel depot or a petrochemical plant, VRUs are a smart investment for emission control, cost savings, and regulatory compliance.
For engineering support and integrated vapour recovery solutions, BM Process is your trusted partner in delivering reliable, sustainable, and custom-engineered systems. By recovering what would otherwise be waste, VRUs turn pollution into profit—while protecting the planet.
