Why Choose a Catalytic Oxidation System Over Thermal Oxidation Solutions in Breda’s Industrial Sector?
In Breda’s dynamic industrial sector, emission control is more important than ever. From chemical plants to coating facilities, companies are under growing pressure to minimize volatile organic compound (VOC) emissions and energy consumption. When it comes to air-purification technologies, the two leading contenders are catalytic oxidation and thermal oxidation systems.
While both are proven technologies, many industries in the Netherlands are now shifting toward catalytic oxidation systems for their efficiency, sustainability, and long-term operational benefits. Let’s explore why this choice is gaining momentum and how BM Process can help.
Understanding the Difference
Thermal Oxidation
A thermal oxidation system removes pollutants by burning contaminated air at very high temperatures — typically between 700°C and 1,000°C. This ensures complete oxidation of harmful compounds but requires significant fuel input and generates more heat loss.
Catalytic Oxidation
A catalytic oxidation system uses a catalyst to trigger the same oxidation reaction at much lower temperatures (usually 280°C–380°C). The catalyst lowers the activation energy, reducing the need for auxiliary fuel and minimizing operating costs.
According to research by the U.S. Environmental Protection Agency (EPA) and European environmental bodies, catalytic oxidation can achieve up to 50% energy savings compared to thermal oxidation, while maintaining equally high destruction efficiency for VOCs.
(Source: Krantz GmbH – Catalytic Oxidation)
Why Catalytic Oxidation Is Better for Breda’s Industries
1. Energy and Cost Efficiency
Lower operating temperatures mean reduced fuel consumption — a critical advantage given rising European energy costs. For industries in Breda, catalytic systems can deliver major cost savings and faster ROI, especially in continuous operations.
2. Lower CO₂ Emissions
Every cubic meter of natural gas saved translates to reduced carbon emissions. Catalytic systems align perfectly with Dutch and EU decarbonisation targets, supporting your company’s sustainability goals.
3. Compact Design and Easy Integration
Because catalytic systems don’t require massive combustion chambers or high-temperature insulation, they have a smaller footprint — ideal for retrofitting in space-restricted industrial parks around Breda.
4. Stable Operation at Variable Loads
Industrial airflows often fluctuate. Catalytic systems handle these changes more smoothly than thermal oxidisers, maintaining consistent performance even with variable VOC concentrations.
5. Reduced Maintenance
Operating at lower temperatures means less stress on system components. That translates to longer equipment life, lower maintenance frequency, and improved uptime.
BM Process: Your Partner in Sustainable Emission Control
At BM Process, we specialize in designing and integrating advanced emission control solutions tailored to your process and regulatory requirements.
Whether you operate in the chemical, food & beverage, or tank storage sectors, our experts provide:
- Feasibility studies and process audits
- System design and engineering
- Retrofitting of existing thermal systems to catalytic technology
- Compliance support and performance validation
Our approach ensures every installation meets emission targets, optimizes fuel efficiency, and supports your environmental strategy.
Catalytic Oxidation in Breda: A Smart Step Toward a Cleaner Future
As Breda continues to attract innovative industrial operations, environmental responsibility and energy efficiency are becoming strategic priorities. Upgrading to catalytic oxidation technology is not just a compliance step it’s a smart investment in sustainability, operational excellence, and brand reputation.
If your facility is considering a switch or upgrade, BM Process Management B.V. can help evaluate the best solution for your specific application and guide you through design, engineering, and implementation.
Get in Touch
Interested in exploring catalytic oxidation systems for your facility?
Reach out to our team today via our contact page to schedule a consultation.
